The metal powders used in the structural components produced by fixed die pressing are mainly iron-based nowadays and are mainly categorized into three forms – elemental, pre-alloyed, or partially alloyed. Elemental powders, such as iron and copper are easy to compress to relatively high densities. Whereas, pre-alloyed powders can be adjusting according to the end customers requirement of hardness, brittleness, ductility, densities, compressibility, etc. they can produce high strength sintered materials.
Nowadays prealloyed powders are mostly used because of the consistency in the production of a homogeneous material from elemental powders. Prealloyed Powders help to reduce the sintering temp. Stable physical properties & Customized pre-alloyed powders are one of the essential needs for manufacturing the different types of the diamond cutting tool. The robust diamond-impregnated cutting tools are used for a wide range of cutting applications that include stones, asphalt, and concrete.
Why consider IMP for IMPALLOY series is excellent for DCT?
IMP is one of the best quality manufacturers of Pre-alloyed powders which are mostly iron base for diamond cutting tools in India. The alloyed powders are produced under strict quality control parameters to give batch to batch consistency. IMP has the facility & technology to produce customized pre-alloyed powders for the diamond cutting tool to satisfy the individual customer requirements. IMP’s pre-alloyed high purity iron powders firmly support and hold diamonds without damaging them, thus permitting the optimum diamond exposure.
Here, we will pin out some of the highlights of IMP and IMP’s pre-alloyed iron powders in detail:
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- IMP is the only company in India with complete diamond cutting tool testing labs where in-house Dr. Fritsch carries out trials using press sintering.
- All incoming raw materials are tested in-house before using them in the manufacturing process.
- IMP has the facility to produce the pre-alloyed powders mechanically and by diffusion processing with its own range of technology.
- IMP offers customized pre-alloyed and pre-blended ready to infiltrate metal matrix powders compositions to suit each customer’s unique requirements.
- IMP produces cobalt & nickel free alloyed metal powders.
The metal powders used in the structural
- Homogeneous products with excellent diamond retention. These products have the ability to work for all types of stone.
- IMP has a wide experience and is well-known with the requirements of domestic and international diamond tool matrix powder customers.
- Manufacturers of diamond impregnated saw blades throughout the world have found IMP’s customized powders to be versatile and adaptable to their manufacturing techniques for various types of diamond cutting tools like wire beads, circular saw segments, polishing tools, and concrete tools.
- The technical team of IMP is specialized in designing and manufacturing of pre-alloyed powders to suit the various tool applications and fabrication methods.
- These IMPALLOY series developed by IMP is extremely economical for imported different types of alloy powders. No need to keep inventory & always available to get the materials on time.
Conclusion:
To meet the unique and ever-increasing demands of the diamond tool industry, IMP is instrumental in offering an excellent quality range of IMPALLOY series of pre-alloyed powders in different compositions. To sum up the things, IMPALLOY series from IMP is the one stop solution for your versatile need of diamond cutting tools. So, connect with our specialist team and explore the various possibilities of manufacturing customized pre-alloyed powder for your tool applications.
