Prealloyed powders manufactured by IMP are the new formula for diamond-cutting tools and the need of today’s diamond-cutting tool industries. Its characteristic features and affordability make it a better substitute for the expensive cobalt for the DCT industry. In this blog, let us know how pre-alloyed powders can serve today’s diamond-cutting tool industries effectively.
The growing need for pre-alloyed powders for the diamond-cutting tool industry
Although diamond has been used in cutting tools since 350 BC, its use on a larger scale is relatively new. The first diamond circular saw blades for cutting stone came from France in 1885. Diamond has the highest thermal conductivity at room temperature, and the lowest friction, and is the world’s strongest and hardest substance known today. It also exhibits outstanding optical transparency. These characteristics make diamonds unparalleled in their versatility.
Despite being one of the most expensive materials, diamond is used in a variety of industrial applications. This is because its use in industries proves cost-effective. Diamond-cutting tools last longer and cut fast. Diamonds, which because of their color, clarity, size, or shape cannot be used to make gems are used as abrasives and are referred to as industrial diamonds.
Blades for cutting marble and limestone were made using carbonates in earlier tools. Globalization, technological advancements, availability possibilities, and other factors all play a role in the DCT industry’s expansion. A diamond-cutting tool must have excellent cutting performance, a synthetic arrangement, molecules of a certain size, the ability to press matrix powder, and above all, a long tool life. Thus, the choice of materials for the diamond-cutting tools manufacturers becomes essential. Cobalt and cobalt-based matrix powder were the most valuable metal matrix up until recently. However, the sharp increase in cobalt’s price has compelled scientists to look for less expensive matrix materials.
The Pune-based company Industrial Metal Powder (I) Pvt Ltd has found a solution by producing premium pre-alloyed powders that are very useful for the DCT industry.
Prealloyed Powder is the solution for diamond-cutting tool industries
In 1997, the first pre-alloyed, finely dispersed iron- and copper-based powders were introduced. Since then, a number of pre-alloyed powders with generally acceptable physical and chemical characteristics, such as homogeneity and potent diamond retention properties, as well as those that help regulate temperature, have entered the market. People are choosing these alloyed powders as the best substitute because they are also less expensive than cobalt and its alloys.
Iron-based pre-alloyed powders with specific requirements are made by IMP. Our pre-alloyed powders are sold under the IMPALLOY brand name. They exhibit excellent qualities used in the creation of diamond-cutting tools. Additionally, we offer pre-alloyed powder options with a cobalt and nickel-free matrix that function on all types of stones.
IMP is a well-known brand in the production of iron and alloy powders all over the world. It is capable of meeting the needs of the national and international DCT industry as it is aware of the requirements of the industry.
Manufacturers of diamond-cutting tools all over the world have acknowledged the adaptability and versatility of our customized iron and alloyed powders.
IMPALLOY is employed in the production of concrete working tools, wire beads, circular saw segments, gang saws, and polishing tools.
Most importantly, we have a team working on designing and producing matrix powders for use in a range of tool applications and fabrication techniques.
IMP is the go-to source for pre-alloyed powders for the DCT industry.
- The metal matrix used in diamond-cutting tools is produced by IMP under the brand name IMPALLOY, which is now widely recognized.
- To meet the expanding demand of the diamond tool industry, we can produce high-quality pre-alloyed powders in large quantities using our cutting-edge infrastructure.
- We have a top-notch testing facility on staff that verifies both the raw materials and finished goods’ purity.
- For IMPALLOY powders, batch-to-batch consistency is upheld at IMP. We also keep up with the necessary paperwork and systems.
- Our powders are internationally recognized and certified.
- IMPALLOY powders perform well and are relatively inexpensive.
Conclusion
Pre-alloyed powders are used in a variety of industrial applications due to their high performance, physical, and chemical properties. The DCT industry is fast replacing the expensive and toxic cobalt with pre-alloyed powders. Hence, the demand for these powders is gradually increasing. With IMPALLOY, Industrial Metal Powders (I) Pvt Ltd meets the needs of both domestic and international clients. Customers rely on us for our individualized, efficient services and high-quality goods.
Connect with us to get high-quality and affordable pre-alloyed powders.
