The root of diamond cutting tools dates back to 1856 but the sector saw major development in the last 50 years. Cobalt being an expensive and toxic metal, DCT manufacturers have always been in search of a relatively cheaper alternative that has the capability to replace cobalt without compromising the strength of DCT. Several R&D programs are undertaken for the selection of materials that has a chemical composition, particle size, and stability most suited for DCT. Industrial Metal Powder (I) Pvt Ltd based in Pune manufactures IMPALLOY, a well-known brand for pre-alloyed powders, which act as the best alternative material for Diamond Cutting Tools.
Pre-alloyed powders obtained from elemental powders show the consistency of homogenous materials. Pre-alloyed powders have an edge over other elemental powders. They can be adjusted according to the required hardness, brittleness, ductility, densities, compressibility, particle sizes etc. They exhibit high sintering strength and help to reduce sintering temperature. Such stable physical properties and customizing characteristics of pre-alloyed powders make them ideal for manufacturing robust diamond-impregnated cutting tools.
IMPALLOY by IMP is a series of pre-alloyed powders, mostly iron-based, is produced under strict quality control parameters. The state-of-the-art facility and technology employed at IMP facilitate in production of customized pre-alloyed powders for satisfying the requirements of the diamond cutting tool industry. We have an ever-growing demand for IMPALLOY. It has the ability to serve DCT Industry in the long run.
Characteristics of IMPALLOY that make it ideal for the DCT industry
- Our IMPALLOY powders show homogeneity, strong diamond retention properties, help to control temperature, stability with tools, and are excellent anti-oxidant. We also provide cobalt and nickel-free matrixes that work on all types of stones.
- IMPALLOY series can be used to serve different functionalities in diamond-cutting tools such as in polishing blocks, circular saw segments, gang saw segments, wire beads, and core drills.
- IMP in-houses Dr Fritsch, a complete diamond cutting tool testing lab to carry out trials using press sintering.
- With an extensive range of technology, IMP produces the pre-alloyed powders mechanically, atomization as well as by diffusion
- IMPALLOY series is designed and manufactured to suit various applications and fabrication methods.
- IMP’s pre-alloyed powders are extremely economical and easily available.
- It is totally in customized and standard composition with 100% confidentiality.
- Our IMPALLOY powders are high in demand in countries such as China, Korea, Europe, etc. We are the world’s best-known company in metal powders.
IMP is the world-class manufacturer of pre-alloyed powders!
IMP with experience of more than 48 years is the leader in manufacturing pre-alloyed powders.
We ensure top-quality pre-alloyed powders. We procure our raw material from certified vendors and further test the quality of the raw material and product at each step.
The versatile IMPALLOY is adaptable to their manufacturing techniques for various types of cutting tools.
IMP follows all the prescribed norms in the manufacturing processes and maintains batch-to-batch consistency of our IMPALLOY powders. It also follows proper systems and documentation to keep regular checks.
Our well-experienced and qualified team remains engaged in R&D programs to get better quality pre-alloyed powders.
We work in collaboration with various engineering colleges and institutes and are also associated with PMAI, DTAI, IIM, COEP, etc. to develop & support products for the diamond cutting tools industries.
Conclusion
IMP the largest producer of metal powder in the world produces IMPALLOY, which excellently suits the diamond cutting tool industry. Manufacturers of DCT throughout the world find our pre-alloyed powders versatile and adaptable to their manufacturing techniques for various types of diamond cutting tools. Thus, our IMPALLOY is the best solution for the DCT industry. For your requirements of pre-alloyed powders, do connect with us.